RF Antenna Enclosure Optimization for NPI


As a mechanical engineering intern at Innovo (now Righ), I conceptualized and manufactured new antennas for 2.6 GHz and 5.8 GHz Wi-Fi. Hands-on work through the NPI (New Product Introduction) process to meet performance targets.
Interpreted NPI and STEP files to rework antenna and enclosure designs using SolidWorks for enhanced performance and fabrication readiness. Antenna prototypes fabricated using copper tape sheets with precise manual cutting and component handling. Soldered prototypes onto PCBs for evaluation. Performance evaluations conducted using virtual network analyzer and anechoic chamber equipment.
I also supported various side projects, including designing a custom RF testing rig, prototyping mechanical enclosures, and conducting performance tests on consumer routers.
Skills Used:
CAD Part Design & Assembly
Antenna Modification
PCB Editing & Testing
Circuit Design & Soldering
Arduino/C++
Discussion:
Worked with mechanical, electrical, and radiofrequency design teams. Learned antenna & electrical theory. VNA and anechoic chamber to test for signal strength in different frequency ranges.
Takeaways:
Industry standards are results-oriented. Maximize productivity and resourcefulness, limit repetition. Mechanical engineers (in tech) require versatility and general knowledge of various fields (ie. electrical, antenna theory).



